Sheet Mold Compound
(SMC) Solutions by Langzauner

Langzauner specializes in the development and production of hydraulic presses and automation solutions for manufacturing composites using Sheet Mold Compound (SMC). Our custom-designed SMC presses are tailored to meet the specific needs of various industries, including automotive, construction, and electronics.

Comprehensive SMC Production Solutions

Langzauner provides a complete range of services covering all aspects of SMC production – from raw material handling to final inspection of finished components. Together with our clients, we define their specific requirements for the SMC process and design SMC presses with customized upstream and downstream automation solutions.

The following aspects can be integrated into the SMC process:

  • Material Handling: Ensure efficient management and processing of raw materials for optimal production flow.
  • Cutting (Cutter): Integrate precision cutting technology to guarantee consistent preparation of parts.
  • Stacking: Automated stacking solutions streamline workflows and enhance production efficiency.
  • Hydraulic Presses with Tool Temperature Control: Langzauner’s advanced press systems enable optimal temperature management during the forming process.
  • Robotic Material Handling: Automated systems reduce handling errors and ensure efficient material movement.
  • Labeling Systems: Accurate labeling facilitates traceability and identification of components in the production process.
  • Parts Cooling: Effective cooling solutions ensure the quality of molded components.
  • Destacking: Automated destacking processes ensure smooth transitions within the production flow.
  • Quality Control: Implement strict quality controls during production to meet defined standards.
  • Milling and Cleaning: Achieve flawless finishes with precise milling and thorough cleaning processes.

Final Quality Inspection: Inspection processes ensure components meet the required specifications and industry standards.

Typical Applications of Sheet Mold Compound

Langzauner’s SMC solutions, developed in Lambrechten, are used worldwide across various industries.

Examples of typical applications include:

  1. Automotive Industry
    • Bumpers and Covers: SMC is used to manufacture high-performance bumpers and covers that meet modern vehicles’ stringent impact resistance and aesthetic demands.
    • Exterior Panels: SMC presses are ideal for producing durable and lightweight exterior panels, contributing to overall vehicle performance and fuel efficiency.
  2. Construction Industry
    • Structural Components: SMC is used to create robust structural elements for buildings with excellent load-bearing capacities and resistance to environmental influences.
    • Basement Shafts and Covers: The technology enables the production of durable and waterproof basement shafts and covers.
  3. Electrical and Electronics Industry
    • Enclosures and Casings: SMC is perfect for producing protective enclosures for electrical devices, combining durability and safety with decorative designs.
  4. Transportation Industry
    • Body Parts for Buses and Trucks: Lightweight and robust body parts for buses and trucks can be manufactured with SMC systems, offering significant advantages for fuel consumption.
  5. Consumer Goods
    • Household Appliances: SMC technology is also used to produce durable and aesthetically appealing casings for various household appliances, ensuring long-lasting products.
  6. Industrial Applications
    • Covers and Housings: SMC processes can produce durable covers and housings for industrial machines, offering protection and enhancing operational efficiency.

As a custom machine builder, Langzauner designs and manufactures every SMC system precisely according to the customer’s requirements and production processes. Our tailored SMC presses and automation solutions ensure Sheet Compression Molding with maximum quality and efficiency.

Why Choose Langzauner for SMC Solutions?

With extensive experience in hydraulic press systems and automation for composite production, Langzauner is your trusted partner for Sheet Mold Compound solutions. Our commitment to quality and innovation ensures you receive custom systems that:

  • Increase your productivity
  • Reduce your costs
  • Deliver superior performance in manufacturing processes

The SMC process offers numerous advantages, including high design flexibility, excellent mechanical properties, and the ability to produce complex geometries. By utilizing Langzauner’s SMC technology, manufacturers can achieve significant weight savings, improved cost efficiency, and high-quality components tailored to specific industry needs.

Turnkey Provider for SMC Processes

Langzauner offers turnkey systems for Sheet Mold Compound processes:

  • System Development: Concept creation, including feasibility studies.
  • In-House Manufacturing: Our team handles design and detailing.
  • System Delivery: We deliver your SMC press turnkey-ready, including logistics, installation and on-site commissioning.
  • Service & Maintenance: Langzauner provides system maintenance, process optimization and customized employee training.

Our comprehensive one-stop service ensures security and maximum efficiency for modern manufacturing processes.

Composite Presses

Compositepressen

Wood Working

holzbearbeitung

Metal Working

langzauner-metallbearbeitung

Our presses offer:

  • Hydraulic press systems up to 50,000 kN
  • Servo hydraulics, high accuracy and energy efficiency (details and servo hydraulics)
  • Active parallel control
  • Swivel unit for swiveling the upper mold tool
  • Automatic mold tool change system
  • Storage and retrieval machines
  • Warehousing
  • Handling
  • Robotic and gripper technology for loading and unloading
  • Single or double shuttle table
  • Heating and cooling systems up to 450 °C
  • Heating plates and cooling plates
  • Vacuum Systems
  • Flexible software with full traceability
  • Data backup
  • Turnkey production lines for mass production

Kontaktieren Sie uns:

Kontakt Verkauf

alexander.wiesner@langzauner.at

Tel.: +43(0)7765/231

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